With the widespread application of industrial robots and automatic assembly technology, the "intelligent manufacturing" era has put forward higher requirements for the reliability, assembly efficiency, and automation compatibility of connectors. IRISO (Yiliisu) has become a leading brand in the connector field that supports intelligent manufacturing, thanks to its numerous exclusive technologies.
First, the core technology of IRISO's intelligent manufacturingAutomatic assembly special connector
IRISO's "Automation Connector" is designed for robotic assembly lines, integrating three key structures: Floating Connector (floating structure), 2-Point Contact contact structure, and Auto I-Lock automatic locking structure. These three technologies work together to effectively address issues such as position deviation, foreign object interference, and plug-in stability during robotic assembly, significantly improving the quality and efficiency of the assembly line.
Floating Connector: Alignment Tolerance, Solder Joint Protection
IRISO's Floating Connector supports floating movement in the X and Y directions, which can actively compensate for misalignment between PCB boards, reduce soldering stress and cracking risks, and improve assembly success rate and durability.
3. 2-Point Contact: Improve Contact Reliability
This structure sets two contacts on the same line, which can maintain stable contact through the second contact when encountering foreign objects at the first contact, thus improving the overall reliability of contact and the production yield, suitable for automatic line applications with high cleanliness requirements.
4. Auto I-Lock: Robot insertion and extraction for FPC/FFC
The previously difficult FPC/FFC insertion and extraction tasks can be simplified with IRISO's Auto I-Lock automatic locking structure, which achieves immediate locking upon insertion, ensuring precision and safety during the assembly process.
5. Z-Move Structure: Vibration Absorption and Reliable Contact
For high vibration or resonance environments, the Z-Move structure maintains contact reliability by providing micro-motion floating along the Z-axis, effectively resisting the risk of contact failure caused by vibration.
6. Practice of Intelligent Manufacturing Production Line
IRISO promotes robot automatic assembly and automated injection molding production lines in factories in the Philippines, Vietnam, and other places, realizing an efficient and low-error connector manufacturing process through mechanization and CAD/CAM systems, supporting the implementation of intelligent manufacturing.
The application path of domestic connectors in intelligent manufacturingCombining the technical characteristics mentioned above, domestically produced connectors can play the following key roles in intelligent manufacturing:
Enhance assembly automation compatibility
By utilizing the Floating and Auto I-Lock structures, robots can achieve flexible alignment and insertion, reducing debugging difficulty and reliance on manual labor.
Enhance contact stability and production consistency
By using the 2-Point Contact and Z-Move structure, enhance the reliability of contact and cope with common disturbances in intelligent production such as foreign objects and vibrations.
Promote localization of manufacturing and rapid response
Domestic substitution accelerates local production efficiency while enjoying the quality and rhythm advantages brought by IRISO's automation products.
IRISO's multiple technological innovations (Floating, Auto I-Lock, 2-Point Contact, Z-Move) empower the performance and reliability of connectors in intelligent manufacturing. If domestic connectors can apply these advanced structures, not only will it help improve the efficiency and reliability of robot assembly, but it will also facilitate the rapid, localized, and highly flexible intelligent transformation of the manufacturing industry.
If you are interested in the application of domestic substitutes for IRISO connectors in intelligent manufacturing, or have relevant procurement needs, production or sales channels, and wish to engage in in-depth cooperation and discussion, please contact us:
Manager Zhang (18665383950, WeChat number the same)We look forward to working together with more industry partners to promote the innovation and application of intelligent manufacturing!
