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Why can extremely thin coaxial cables in miniature devices achieve efficient shielding?

Categorization:Harness Component       

Specializing in the sales of: Connectors | Wire Harness | Cable Products
In the development of electronic designs that parallel high density and high speed, space constraints and signal integrity have become the two core issues that engineers focus on. High-performance electronic systems such as foldable smartphones, AR/VR headsets, laptop hinges, and medical imaging equipment all rely on a key interconnection component—the micro coaxial cable. This compact high-speed transmission line not only achieves stable signal transmission within limited space but also effectively shields interference in complex electromagnetic environments. So, why does it have such excellent anti-interference capabilities? The following will conduct an in-depth analysis from both the structural design and electromagnetic protection principles.


 

One, structure determines shielding: the natural advantage of coaxial design
The extremely thin coaxial cable adopts a typical coaxial geometry structure: the central conductor, insulating medium, outer conductor (shielding layer), and outer sheath are wrapped layer by layer. This structure confines the signal electromagnetic field almost completely within the internal space, making it difficult for external electromagnetic waves to couple in and for internal signals to leak out, forming a natural shielding barrier. The outer conductor not only undertakes the electromagnetic shielding function but also provides electromagnetic compatibility characteristics. It can reflect internal electromagnetic radiation, capture external noise, and guide out interference energy through the grounding path, thereby effectively ensuring the stability and integrity of the central conductor signal.



Secondary effects: impedance control and signal consistency
The geometric relationship between the central conductor and the outer conductor of the micro coax and the characteristics of the insulating material together determine the characteristic impedance of the cable. Precise impedance control can reduce signal reflection and distortion, which is a key factor in ensuring high-speed transmission quality. In complex equipment layouts or cable paths with multiple bends, impedance consistency is even more important. It ensures that the amplitude and phase of the signal remain consistent during transmission, providing solid support for high-speed digital and radio frequency signals.


 

Three, shielding layer structure and enhancement design
Despite its extremely small size, the shielding layer of micro coax can adopt various structural designs, such as single-layer metal braid, metal foil贴片(copper foil), or composite double-layer structure. In high-frequency environments, double-layer shielding (such as "copper foil + braid layer") can significantly reduce transfer impedance and improve shielding effectiveness. Taking Sumitomo Electric's ultra-thin coaxial cable as an example, its shielding performance in the 1-18 GHz frequency band can reach ≥100 dB, effectively suppressing external interference and ensuring stable signal transmission.


 

Four, comprehensive protection and system-level anti-interference
In addition to structural shielding, various auxiliary measures can be taken to further optimize the anti-interference performance:
Ensure reasonable grounding layout and maintain the continuity of the shielding layer.
• Utilize ferrite bead magnetic rings to suppress common mode noise;
Reasonable wiring to avoid parallel running of signal lines with power lines.
Through the synergy of structure and system design, micro coax can achieve excellent electromagnetic protection effects in high-speed, small, and complex environments.


Extremely thin coaxial cables can achieve excellent electromagnetic shielding in high-performance electronic devices, the key lies in their complete structural system and electrical control strategy. The coaxial structure effectively limits the diffusion of the electromagnetic field, the outer conductor shielding layer is responsible for reflecting and absorbing interference signals; the precise impedance design ensures the stability and consistency of signal transmission. With the配合 of multi-layer shielding and reasonable grounding measures, micro coax can simultaneously achieve flexible, lightweight, and high-speed signal transmission in a limited space, providing reliable electromagnetic protection and interconnection support for modern electronic devices.

I amSuzhou Huichengyuan Electronic Technology Co., Ltd.Long-term focus on the design and customization of high-speed cable harnesses and ultra-thin coaxial cables, committed to providing stable and reliable high-speed interconnect solutions. For more information or customization needs, please contact:Manager Zhang 18913228573 (WeChat same number)